Low EMI 4-layer PCB Design

Unfortunately due to NDAs I can not share any other pictures besides the partial design shown above.

  • The purpose of this board was to provide a way to measure the resistivity of silver nano-wires using the four point probe method

    • This method consists of two sets of two probes, the outer two probes provide current and the center two probes measure the resistance (shown below)

  • The nature of the signals being measured meant that the overall PCB design had to be resistant to electromagnetic interference (EMI)

  • The following techniques were used to ensure EMI was minimized:

    • Having an uninterrupted ground plane as an internal layer

    • Reducing the length of return paths by placing the signal layers close to the return layers

    • Having decoupling capacitors near vias to reduce radiation stemming from return paths

    • Reduce loop inductance by placing power and ground plane close together in the layer stack

    • Ensure all the traces are terminated to avoid resonant issues

    • Minimize trace length for critical signals

    • Isolate digital and analog signals from one another

    • Use input and output filters to reduce high-frequency noise to/from cables

  • The board was an overall success and survived the very noisy environment. Results measured using this board can be found in this paper.